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AES Track Tooling Innovation – Championing the Safety of our Technicians on the Job

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The AES team have created a solution that enables a faster, safer and more efficient way to repair, replace and install tracks on bulldozers.

Typically, a technician would need to complete this job manually, with the machine remaining operational. A hauling machine would then be used to move a new track onto the dozer. With multiple moving parts and opportunities for human error, this work can present hazards and safety risks to the operators undertaking the work. However, the new solution from AES changes this situation.

In February 2024, AES applied for a patent for track tooling, a clever piece of equipment that minimises manual handling when fastening the track chain. Instead, the technician attaches the tool between the two separated track links. Then, using a winch operated by remote control, the user can pull the segment inserts together, pulling the track into position. From there, it can be safely lined up and joined.

This tooling allows the machine to be isolated, without relying on the traditional method of using the final drive that rotates to assist track installation. It also eliminates any extra human intervention, making this process a one-person job.

This track tooling solution from AES reduces the moving parts, machinery, and human element involved in hazardous work, improving operational safety and reducing the likelihood of injury.